The ability to harden metal surfaces selectively and uniformly offers great utility to manufacturers in a multitude of industries. Plasma nitriding/nitrocarburising is a modern thermochemical treatment which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. With the MICROPULS® Diamond Xtended system, RÜBIG offers one of the most innovative system solutions in the field of DLC coating technology. Commercially most common components are engine camshafts, engine crankshafts, and gears. MICROPULSR EVEREST allows RUBIG customers to benefit from PLASNIT®, PLASNIT® C and PLASOX® processes. The nitriding of machine parts immersed in the plasma of glow coatings have been studied, and the study results are presented. Thus it can metallize the plastic surface of the base material, mobile phone shell, etc. MICROPULS® Procoat is the optimum system solution in the area of hard coatings and provides the most advantageous solution in the industrial value chain. Since plasma nitriding is normally performed at lower treatment temperatures, it is the heat treatment with the lowest risk of deformation. Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. RÜBIG’s PLASNIT® processes are the ultimate in nitriding technology. Reductions in the quality of workpieces due to previous treatments such as rolling, bending, welding, etc can be revoked by means of annealing. Innovations such as PLAPOL help continue to advance PLASNIT® treatments. Surface analyses were performed using X-ray diffraction, nuclear reaction and scanning electron microscopy. • Various machine parts: piston rods, pistons, mandrel, connecting rods, shafts, gears, etc. Due to the low hardening depth, we recommend the PLAPOL treatment only for quenched and tempered or hardened steels. A glow discharge with a high ionisation level (plasma) is generated around the parts. Operation of the first generation machine is carried out manually. Our PLAPOL layer is introduced into the surface by means of a diffusion process at low temperatures. : +43 7242 66060 ● Fax: DW-3077 E-Mail: ht.office[at]rubig[dot]com. A glow discharge with a high ionisation level (plasma) is generated around the parts. Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as spindles, extruder screws and shafts, or for automatic loading. We fulfil them. Our customers benefit from over 20 years of development experience in the field of customized thermal treatment systems for a variety of sectors. Plasma processing may be successfully applied in the treatment of textile machine components. Our specialists leave no questions unanswered. Our quality promise is always the same: Every plant we make works reliably and precisely to deliver consistent, reproducible finishing results. The nitriding cast depth, the surface hardness and the compound layer thickness can be well achieved over a broad range of the steels. Plasma Nitriding System - MICROPULS® Everest. Under vacuum and through the application of a bias voltage, the Nitrogen and Hydrogen gas molecules become ionized and begin to react with the iron of the part to develop a hard nitrided zone (visible as glowing). During plasma nitriding, in a vacuum at a temperature between 350 °C and 600 °C, in the presence of nitrogen and electric field, a plasma of accelerated atoms develops which collide against steel surface at a very high speed. There are many reports on the plasma nitriding [13,14,15,16,17,18] and gas nitriding [19,20,21,22,23,24,25,26,27] of titanium and its alloys. We cover industries such as automotive and job-shop heat treatment right up to aerospace and wind energy. The objective is (similar to nitriding) to embed atoms in the matrix of the steel without formation of compounds (e.g. Due to the longstanding experience of the RÜBIG Die Forge, forgings are executed from sketch to finished drawings and subsequently mass produced. info@eltropuls.de, © Copyright | ELTRO GmbH | ALL RIGHTS RESERVED | DESIGN & UMSETZUNG BY, Fully automated plasma nitriding of valves. Maximum flexibility, best marks for wear and corrosion resistance, and optimized properties for gliding and rolling stress. PLASMA NITRIDING PROCESS. Unorthodox solutions such as rotary furnace vacuum systems. Material & Damage Analysis, Hardness Measurements, Structural Assessments, Residual Austenite, Residual Stress Measurements & Corrosion Testing. 1. Learn more about our services! Nitriding, conducted in gas (490 - 560°C) or plasma (400 - 590°C) for treatment times ranging up to 90 hours, involves the diffusion of nitrogen into the surface to produce a … In this low-pressure process, a voltage is applied between the batch and the furnace wall. We provide our profound expertise in order to optimise or develop your components. Thus, PLAPOL is ideally suited for tools made of tool steels whose tempering temperature is above 400°C (e.g. The largest in their fleet, the 60/80 has a lifting capacity of 100,000 lbs. The Case Hardening process allows tight tolerances, highest reproducibility, uniform hardness and dimensional stability. Eltropuls Electric Plasma Ion Nitriding Furnace Stock #: C-0083 Manufacturer: Eltropuls Type: Electric Plasma Ion Nitriding Furnace Maximum Temperature: 1022ºF (550ºC) Nitriding Retort Dimensions: 56” diameter x 80” high Maximum Charge Weight: 11,000 pounds (5,000 kilograms) More details . machines, and press brakes. A few years industrial practice has shown not only a technical improvement, but also a considerable economic efficiency. Under our brand name PLASNIT®, we offer our customers highly developed plasma nitriding heat treatments for a wide range of steel types. Precise process control and outstanding quality standards ensure consistent hardness, high strength and an optimum component framework. D-52499 Baesweiler Do not hesitate to contact us if you have questions regarding our PLASNIT® processes. Click here for more information! Ion nitriding is a plasma technique that helps create resistance, i.e. Plasma nitriding enjoys numerous applications in high tech industrial component fabrication environments. Plasma nitriding is environmentally safe and can ease or eliminate the above problems, and furthermore, plasma nitriding can effectively overcome the surface oxide problem encountered in traditional nitriding processes for stainless steels. Double-base systems as bell-type furnaces: Double-base systems enable you to use one base for nitriding while preparing the next batch on the other base. We will be pleased to advise you, whether regarding the steel selection or application-oriented surface treatment - we would be pleased to assist you. Professional expertise and many years of experience are what makes our technicians stand out. Your plant is fully erected at our headquarters and put through its paces, regardless of its size. Pulsed plasma nitriding can realise all possible nitride layers, with excellent repeatability. Contact Supplier. Due to the large variability of the process control, the steel characteristics, the customer demands and the restrictions posed by the respective pre-treatment can be considered during plasma nitriding in a very good manner. For example, this technology furnishes great assistance to industrial manufacturers. The changeover occurs automatically when the process has finished. Plasma nitriding This is a plasma supported process for the chemical modification of the metal surface by introduction of nitrogen and possibly carbon at temperatures in the range between 400 and 600 °C. Built upon this competence and backed by a customer-driven service, the company provides a vast array of surface technology coating solutions to suit your specific needs. US $80000 / Set. Compare. Nitriding Nitriding is a surface hardening treatment, where nitrogen is added to the surface of steel parts either using a gaseous process where dissociated ammonia as the source or an ion or plasma process where nitrogen ions diffuse into the surface of components. Titanium atoms for coating synthesis are obtained via titanium evaporation in a hollow molybdenum anode of the discharge. Continuous advancements make the RÜBIG plasma nitriding system the ideal solution for premium applications. RÜBIG offers Hunting Knives, Knive Sharpeners and environmentally-friendly Anglers’ accessories made of steel. Up to 5 years warranty. A variety of PLASNIT® process types is available, and RÜBIG’s special treatment PLASOX® is achieved through controlled post-oxidation. Abstract: Here introduced features of formation diffusion bond during ion nitriding in glow discharge plasma in gaseous mediums (mixture of nitrogen and argon). Due to the PLASOX® treatment, the components become dark grey to matt black. RÜBIG offers Sandblasting, Welding, Hardening, Tempering, Vibratory grinding, Magnetic particle detection, etc. 1.2343, 1.2311, 1.2316, 1.2083). Plasma nitriding is done in a vacuum chamber which serves as the anode with the part to be nitrided, a crankshaft, serving as the cathode. The result of the plasma nitriding or plasma nitrocarburising process is increased surface hardness and wear resistance, lower wear coefficient, increased fatigue resistant, ductility, increased corrosion resistant, resulting with many times increased tool life of the machine parts or tools. Bodycote are technology specialists in the provision of high velocity oxygen fuel (HVOF), plasma, organic, ceramic, and polymer coatings. Require different dimensions? Due to the low treatment temperature, the risk of deformation is negligible. The load is set at a cathodic potential while the chamber is set at an anodic potential. nitride or the formation of a compound layer). We have implemented everything – heights from 0.5 to 6 m, diameters from 0.45 to 6 m and component weights from 2 g to 40 t. All systems are offered as standard systems at 20 cm diameter 25 cm height. Plasma Nitriding machine Low cost Plasma Nitriding HPPN – High Pulsed Plasma Nitriding HPPN nitriding is a very low cost effective way to improve fatigue resistance, resistance on … 1 Set (Min. How does a nitride layer arise? More than 20 years of experience have gone into RÜBIG’s gas nitriding systems. Detailed descriptions of our procedures are presented in our technical data sheets that are available for download. Wide variety of steel grades, including austenitic stainless, maraging and precipitation hardening. protection of an area of the part that one does not wish to nitride (simple metallic masks are sufficient for protecting the part). Plasma nitriding This is an industrial surface hardening treatment for all kinds of steel. Stable evaporation of titanium occurs only when the power density of electrons heating the liquid titanium does not exceed ~500 W/cm2. Wear tests were done with stainless steel Gracey scaler, sonic apparatus and pin-on-disc machine. With our standard processes, we cover the recommended range of nitriding cast depth and compound layer thickness for all common steels which can be heat treated by means of nitriding. RÜBIG GmbH & Co KG Griesmühlstraße 10, 4614 Marchtrenk, AUSTRIA, Business hours (goods receiving department), ContactTel. Get in touch with us! Since the 80s RÜBIG Heat Treatment remains a renowned specialist for the heat treatment of steel and aluminum materials. Click here to view our videos! Plasma Nitriding is an established and successful process particularly important for precision machined parts. In this section you can find Data and Facts about the RÜBIG Group. Learn more here! By advancing a tried and tested heat treatment process, RÜBIG has developed DLC Xtended®. With this targeted post-oxidation, an oxide layer is embedded in the compound layer which results in an improvement of the slip characteristics and the corrosion resistance. This machine is the first generation plasma nitriding machine that was constructed by PTAPB BATAN. Plasma nitriding, also known as ion nitriding, plasma ion nitriding or glow-discharge nitriding, is an industrial surface hardening treatment for metallic materials. Plasma nitriding, known also as ion nitriding is a form of case hardening process. Order) Guangdong Huicheng Vacuum Technology Co., Ltd. CN 13 YRS. We recommend our PLASOX® treatment for components which require a certain corrosion protection and act as a friction partner for another hardened part. The PLAPOL layer with a diffusion thickness of 10-70 µm has a hardness exceeding 1,000 according to Vickers, a high resistance to wear and can be polished and is suited for repair welding. In this low pressure process, a voltage is applied between the batch and the furnace wall. Three characteristic case histories demonstrate the main features of plasma nitriding technology; process parameters have to be experimented for every part and/or every … The difference in potential thus created enables, under a sufficiently low pressure, the creation of a plasma dissociating the gaseous species. In plasma nitriding, the reactivity of the nitriding media is not due to the temperature but to the gas ionized state. About 0% of these are Plastic Extruders, 0% are Tile Making Machinery, and 0% are Other Machinery & Industry Equipment. We provide you with a wide range of services when it come to steel as a material from case and vacuum hardening to gas and plasma nitriding. Tel. ITS is more diversified than most to handle these strategic projects due in part to their four Versa-Lifts. Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as … Nitriding in pulse glowing discharge (PLASMA nitriding) is an efficient method to increase hardness and wear-resistance of metals and alloys. Your nitriding plant will only be assembled in your factory hall once it has passed a trial run with flying colours. Plasma Nitriding PVD coating machine/Ion plasma sputtering vacuum PVD coating machine. This combination of plasma nitriding and post-oxidation can be performed in one process or in two individual processes. Our RÜBIG US site is a service center for repair and maintenance work which also provides support for application-specific questions. Nitriding is basically a surface hardening treatment. The RÜBIG Die Forge offers turning, drilling, milling, cutting and grinding and automatic workpiece measurement services. Learn more about our services! On the surface area that is directly charged by the ions, nitrogen-rich nitrides are formed and decompose, releasing active nitrogen into the surface. Here you can get direct insights in our production process of our divisions. Logo And Identity. The MICROPULS® technology developed by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. It is shown, that argon existing in saturated medium … Arnold-Sommerfeld-Ring 3 This process can be used for a wide variety of applications. Ø500xH500 mm - Ø1050xH1500 mm 80 – 1500 kg As it is a diffusion layer, there is no growth and flaking does not occur as is the case with traditional layers. Since plasma nitriding is normally performed at lower treatment temperatures, it is the heat treatment with the lowest risk of deformation. Plasma nitriding/nitrocarburising is a modern thermochemical treatment, which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. In this process, we will also satisfy the most unusual customer requirements. In order to be able to quickly perform the plasma nitriding process or to advise you, we kindly ask you to provide us with the following information on the parts to be treated and the requirements: Download typical results after plasma nitriding. Cold-wall furnaces use exclusively the plasma energy absorbed by the parts for heating, whereas hot … Learn more about our GASCON K2 here! Design. Download contact persons & furnace sizes datasheets. Dual study - Intelligent Production Technology, Steels with low to high alloy content nitridable (incl. DLC Coating System - MICROPULS® Diamond Xtended. We offer different aluminium states such as T4, T5, T6, T7 with different quenching options (e.g. The RCC consists of the R&D, the Heat Treatment, the Qualitative Analysis and the Failure Analysis department. Plasma nitriding can be further branched out into plasma nitrocarburising. Gamma prime compound layer for high wear resistance with high toughness Epsilon compound layer for high wear and corrosion resistance More informations on request: ht.office[at]rubig[dot]com. PLASOX® is the abbreviation for plasma and oxidation and refers to our PLASNIT® processes with subsequent oxidation. However, there are few reports on the nitriding of Ti-Nb alloy systems or the martensite structure of titanium alloys. : +49 2401 8097-0 Introduction. The formation of a compound layer is prevented. Basic technological advantage of the method is the low temperature at which the process takes place resulting in negligible volume deformations. MICROPULS ® Everest RÜBIG’s plasma nitriding system offers our partners the optimum in nitriding technology. Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. Ion-plasma Nitriding of Machines and Tools Parts Instrumental Steels. Thirteen different sets of operational parameters (nitriding time, sample temperature and plasma atmosphere) were used. Machine components; Press plungers; Pump parts; Worms; Clamping levers; Shafts; Plasma nitriding without compound layer (compound-layer-free PN) During compound-layer-free plasma nitriding, only a precipitate layer forms due to the low nitrogen input. Every customer has different wishes and requirements. Explore. Items we supply include: As standard, our systems are available in various sizes and can be integrated easily into your manufacturing. A wide variety of ion nitriding machine options are available to you, such as local service location, key … Together with your development department and our expertise, we will identify the most economical solution for protecting your components against wear. We have already produced everything up to 6 m in diameter. Plasma Nitriding Applications. A list with the most common steels/materials and their achievable values in our standard processes can be found here. Plasma nitriding is the technological peak of the nitriding procedure and provides considerable advantages as compared to the salt bath and gas nitriding. PLASNIT® is an environmentally friendly option with improved corrosion properties that ensures highest reproducibility with narrow tolerances. Plasma / Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. What is plasma nitriding? Learn more about our R&D Department here! Compound layer free for the highest fatigue resistance, and also for parts which are to be subsequently coated. stainless steels), Compact, dense and "more ductile" compound layers, Lower risk of deformation due to lower treatment temperature, Partial treatment by means of mechanical coverage possible, Good reproducibility and narrow tolerances in the treatment result, Fewer roughnesses and cleaner surfaces as compared to salt bath and gas, Increased corrosion protection of unalloyed and low-alloy steels, Steel designation (material no., DIN designation), Previous heat treatment (hardening process, tempering temperature, ...), Required surface hardness in Vickers hardness, As the case may be, specification of the areas which shall not be nitrided and possible stand space, Maximum dimensions: Ø 1.500mmx2.400mm depth. Alibaba.com offers 1,232 ion nitriding machine products. 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